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A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City

Sanjay · Nov 5, 2023 11:13 AM

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 01

Despite a name that wouldn't look out of place on a pharmacy's shelf right next to a bottle of Vitamin D on one side and fish oil tablets on the other, the 2023 Honda Sustaina-C isn't a Vitamin C supplement, yet it's a shot in the arm of the automotive industry all the same.

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 02

The 1971 Honda City hatchback

On the surface, much of the Sustaina-C pays homage to the original 1970s JDM Honda City (AA), with its chibi face and square dimensions. But beyond a mere reworking of a retro model, today's concept seen at the Japan Mobility Show (JMS 2023) brings a new meaning to sustainable motoring; an impact similar its progenitor had way back then to personal mobility.

Sustainability beyond powertrains

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 03

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Though Honda has clued in that the Sustaina-C is electric, the focus is more on the construction rather than the powertrain. Not a bad place to start, given that the production of a car can be responsible for up to 46% of a car's lifetime carbon emissions!

Hence decarbonising the supply chain is very important. To that end, Honda's new concept pursues recycling of resources in a more holistic manner that will end up being softer and lighter; to the environment and on customer's wallets, respectively.

Also read: Honda Sustaina-C and Pocket - Modern take on the JDM City and Motocompo duo

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 01

Takeki Tanaka with his creation

The Sustaina-C does such by making body panels out of acrylic resin recycled from end-of-life vehicles that are no longer in use. Takeki Tanaka, the car's development project leader, says that the benefits are multi-fold.

"Since acrylic does not lose its characteristics when recycled, it can be used repeatedly. The use of recycled acrylic will enable us to facilitate the recycling of resources," he said.

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 02

The Sustaina-C with the Pocket; the future's City and Motocompo

But wait, acrylic...plastic...isn't it prone to breaking? It is, that's why Honda's worked with Mitsubishi Chemical Corporation to develop more advanced means of recycling to create an acrylic composite that performs as good as new materials, achieving both high impact resistance and moldability.

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 03

Using these technologies have also made it possible to use the recycled resin as uncoated body panels. Combine this with its weather-resistant properties, smooth surfaces, and natural colouration, Tanaka says that the material can then be used for body panels wiithout painting.

And that's not an incidental benefit; rather a great shortcut for cutting down carbon emissions. "As a matter of fact, the painting process is the most CO2-emitting process in automobile production, accounting for about 80% of the total CO2 emissions from an auto factory," explains Tanaka.

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 04

What about all the patterns? Not paint! Most of it are the materials' natural colours, and the marble-patterned one seen here shows the flow marks that occur during moudling. And because its recyclable, Tanaka says it's easy to replace the panels for one in another colour.

As a bonus, Honda engineers have also found a way to make use of transparent acrylic by moulding the tailgate as a single panel. Meaning the tail lights shine through it. Tanaka says that the conventional lights can be replaced by mini-LED panels that double as both lights, or message display.

Also read: 31 years after Soichiro’s passing, Honda teams up with good friend Sony to build EVs

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 05

A new car made out of old, dead ones: the Honda Sustaina-C is more than just a retro throwback to the 1st-gen JDM City 06

"I ride a motorcycle, and there is a motorcycle community culture where riders raise their hands to communicate with other riders when they pass each other, even if they are complete strangers. I thought it would be fun if we could do that with cars."

"For example, people who are heading to the same event can share some data of participating artists on display, or we can use our car to display ads while parked. There are many ideas, and I would like to add new ways of using our cars," he says.

That's an admirable spirit to have, and if anything, shows cars are having their second renaissance moment in the sustainable mobility era.

Sanjay

Senior Writer

With humble beginnings collecting diecast models and spending hours virtually tuning dream cars on the computer, his love of cars has delightfully transformed into a career. Sanjay enjoys how the same passion for cars transcends boundaries and brings people together.

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